Promoting Plant Safety Through Effective LPG Handling

Posted on: 9 April 2021

Liquid petroleum gas (LPG) has diverse industrial and domestic applications. Its manufacture, storage, and distribution are delicate because the gas is highly volatile, and when it mixes with air, it can burn and explode spontaneously. Therefore, the risk highlights the importance of maintaining a work environment compliant with relevant measures that reduce potential risks. Industries that handle LPG gases should adhere to safety standards and regulations whenever handling LPG gas. Industry managers should consider the following strategies to ensure plant safety:

Classification of Hazardous Zones

Flammable gases require specific storage conditions to mitigate potential fires. Some gases may ignite when exposed to air, leading to fire accidents. Moreover, heated areas may also ignite gases, causing fires. Thus, plant managers should coordinate identifying zones that may predispose LPG to involuntary ignition. Additionally, plant safety managers may consult LPG storage tank manufacturers to determine appropriate storage areas within their plant premises that pose the least risk. There are three zones in the LPG industry, namely zone 0, zone 1, and zone 2. Zone 0 contains the most proactive elements for combustion, and explosive gases reside freely in these zones. The intensity reduces with zone 2 having no combustible gas. LPG storage tanks can be installed in distinctive areas of the industry to minimize potential risks. 

 Professional Staffing

Workers in the LPG industry remain highly exposed to falls and other dangers such as fires and burns. It is essential to invest in qualified human resources because of their direct interactions with LPG storage systems. Professional staff with extensive LPG-related experience complement industries' safety standards. Their exposure to the industry gives them an added advantage while maneuvering risks and hazards concerning handling LPG. Moreover, plant managers should consult LPG storage tank manufacturers before installing additional units to determine operational human resource needs. Technological advancements have led to automated LPG management systems that require computer literate employees. 

Safe Storage

LPG storage is central to safety at the industrial level. Plant managers and safety departments should coordinate with LPG storage tank manufacturers to identify the most suitable installation locations. Usually, storage should be on ground level with several doors for easy accessibility in an emergency. The area should preferably be a fenced open space. Whereas outdoor LPG storage is recommended, some modifications may be required to protect the tanks from extreme weather conditions. Additionally, the storage tanks should be installed away from the main industrial complex and any flammable gases. LPG cylinders' storage is the final stage of handling LPG in the industry and should be carefully done to avoid leaks that will cause fires and other hazards.

A company like Quality Manufacturing Group can help you with your LPG storage tanks.


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